PRODUCTION CAPABILITIES OF THE ENTERPRISE

We manufacture superstrength materials at our own enterprise ensuring the quality of armor protection produced.

For production of armor protection, our enterprise has its own manufacturing chain comprising production facilities as follows:

CONTINUOUS FILAMENT EXTRUSION LINE

Manufacturer of the line: Barmag (Germany).

COTTON SPINNING MILL

Production of blended yarn based on fibers: cotton, flax, polyester. The mill also produces nonflammable yarn made of Conex meta-aramid fibers.

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PREPREG PRODUCTION LINE

 

The facilities allow a uniform application of polymer thermoreactive binder onto fabric – the prepregs are further used for body armor helmet forming.

The prepreg production line can also be used for application of a breather waterproof membrane onto fabric. The membrane fabrics are used for production of jackets, windbreakers, raincoats, etc.

WEAVING FACTORY, FABRIC DYEING

Production of ballistic fabric made of para-aramid threads, production of nonflammable fabrics made of meta-aramid yarn. The fabrics are produced using Dornier weaving machines (Germany).

The weaving factory has a fabric dyeing shop where the fabrics can be dyed either in one-color, or in various patterns (camouflage). The dyed fabrics are used for special and military uniform.

MOLD PRESSING SHOP FOR PRODUCTION OF
COMPOSITE BODY ARMOR HELMETS AND ARMOR
PLATES

The shop has a designing department being its integral part
where design and development of body armor helmets is
carried out.
It is also the responsibility of the designing department to
create plastic models of helmets using 5-axis milling machines.
Fabrication of punches and dies for direct pressing of helmets.

CERAMIC ARMOR PLATE HIGH TEMPERATURE
SINTERING SHOP

Sinter ceramic composition: В2С4 (boron carbide); SiC (silicon
carbide); Al2O3 (aluminum oxide). The shop comprises an assembly
department for armor plates of protection class 6 according to
Ukrainian standard or class IV according to NIJ 0101.04 US standard.

MECHANICAL SHOP FOR PRODUCTION OF ARMOR
PLATES MADE OF ARMOR STEEL

The mechanical shop for production of armor plates comprises
heat treatment and assembly shops.

SUPERSONIC PLASMA SPRAYING SHOP

Here armor steels can be coated with ceramic-forming powders
WC+Al2O3 or ВС+SiC, other compounds are also available.

Spraying of a surface layer coating made of oxide or carbide powders onto armor steel hardens the surface layer thus
increasing its protection level to class 6 according to Ukrainian standard or class IV according to NIJ 0101.04 US standard.